@Evan, after playing around with so many distros and minimalist stuff, I'm convinced that Porteus is really our best option. Take AlienBob mini, for example. It takes around 50 MB and comes with almost nothing. You would spend a looot of time to put some DE to work over it, and in the end you would have something with same the size as Porteus, or even bigger... Let's take another example: AlienBob Live + Xfce. It takes 700 MB! I could shrink it to 520 MB, but still... Can't you see?
I also tried the
Minimal Linux Live. First, I couldn't build my own kernel module using the scripts -- although it compiles, the system doesn't work well with it. Second, the amount of effort to put some DE is insane, since it comes with really nothing except the minimal to give you a console prompt, hahaha! And then finally the RAM consumption: it simply doesn't beat Porteus by that much! Something like 60 MB (mininal) vs 85 MB (Porteus). Ah! And the boot time is worse than Porteus!
If you're willing to build a smaller Linux than Porteus, I suggest removing the packages you don't use that comes with Porteus. For example: Mesa drivers for all other graphics card except the one you have. And so on. Take a look at /var/log/packages
